TWM Die Tools - Tool Manufacture

die casting, tooling, die casting tools, manufacture of die casting tools, 3D solid and surface modelling, high speed machining, spark erosion, precision cast components, TWM Die Tools Utilising the design information supplied from the tooling model impression forms are rough machined. This machining takes place on vertical machining centres using gouge free, accurate toolpaths produced by industry leading machining software. All impression forms are finish machined after heat treatment to ensure their accuracy. High speed machining (HSM)  of the impression form takes place leaving spark erosion for the deeper detailed area's.

High-speed Ethernet connectionsdie casting, tooling, die casting tools, manufacture of die casting tools, 3D solid and surface modelling, high speed machining, spark erosion, precision cast components, TWM Die Tools communicate cutter path data to the vertical machining centres.

Spark erosion machines utilising CNC orbital heads give an improved surface finish while the System 3R Macro pallet system to ensure fast and accurate transfer of electrodes between machines.

Hardware

  • Cincinnati VMC 1000  Heidenhain 426 control. High torque spindle with through spindle coolant. 1000 x 500 x 500mm
  • Bridgeport VMC 610 xp2  Heidenhain 530i control, 15000 rpm spindle  610 x 500 x 600mm.
  • Simplon No 4 Universal  Heidenhain 355 control  1080 x 370 x 430 mm
  • 2 Sparcatron SM36 Spark erosion machines with CNC Orbiting.  900 x 600mm (tank size)
  • System 3R Macro pallet, Macro Junior and Mini electrode systems
  • NSK 40 000 rpm Electric spindle

NC Graphics - Toolmaker 2D and 3D surface modelling CAM Software

  • NC Graphics Depocam  3D Multi-surface high speed machining .
  • NC Graphics Toolmaker 2D and 3D machining.
  • Visi-Machining Strategist  3D Multi-surface high speed machining.
  • Visi-Machining   2D machining.
  • Visi-Manufacturing Feature Recognition   Machining from solid model attributes.
  • Camtek PEPS  2D and 3D machining
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